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Liquid Silicone Rubber

LSR · MATERIAL OPTION

Liquid Silicone Rubber for Precise, Repeatable Components

Two-part liquid silicone engineered for closed-mold injection processing, fine features, clean repeatability and scalable automated production.

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Closed-mold injectionFine-feature capabilityAutomated repeatabilityScalable production
MATERIAL OVERVIEW

What This Material Is—and When It Fits

LSR selection should begin with the device environment and part function, not with the process alone. Gate location, venting, shutoffs, parting lines, flash expectations and post-cure requirements must be addressed together with hardness, color and documentation.

Choose LSR for precision seals, small diaphragms, medical-device components, electrical protection and intricate molded parts where repeatability and controlled closed-mold processing are central to the project.

ENGINEERING DECISION GUIDE

Material Characteristics to Define

Material formPumpable, two-component liquid silicone
Primary processLiquid injection molding / LSR injection molding
Design strengthsThin sections, fine details, consistent replication and complex shutoffs
Project variablesHardness, pigment, cure, post-cure, gate and vent strategy
Production fitProjects benefiting from automated metering and repeat cycles
Key trade-offTooling strategy and upfront mold engineering are especially important
APPLICATION FIT

Where This Material Is Commonly Considered

Medical-device components

Flexible seals, valve features and molded interfaces with project-defined biological evaluation needs.

Electronics protection

Seals, keypads and insulating geometry for compact assemblies.

Aerospace & sensing

Small precision components produced to drawing and controlled inspection plans.

Robotics & fluid control

Repeatable diaphragms, valve elements and flexible interfaces.

FROM REQUIREMENT TO APPROVED PART

Our Material-Selection Workflow

1

Define

Classify the intended use, contact conditions and critical dimensions.

2

Review

Review LSR-specific gating, venting, shutoffs, draft and demolding.

3

Select

Select a documented compound and define post-cure or cleanliness requirements.

4

Validate

Validate samples against the drawing, assembly and agreed inspection plan.

REAL MANUFACTURING CONTEXT

Material, Tooling and Finished Geometry Work Together

These manufacturing views show the type of molding, tooling and inspection context considered during engineering review. Final process choice is driven by the approved compound, geometry, tolerances and production volume.

Liquid Silicone Rubber engineering and manufacturing context 1Liquid Silicone Rubber engineering and manufacturing context 2Liquid Silicone Rubber engineering and manufacturing context 3
STANDARDS & DOCUMENTATION

Material evidence follows the intended use

Material claims are confirmed only against the exact compound and the customer’s intended use. Test reports, declarations and traceability requirements should be agreed before production approval.

TECHNICAL FAQ

Questions Buyers and Engineers Ask

Send the controlling specification with your drawing so our review can address the actual application rather than a generic material label.

How is LSR different from HCR?

LSR is pumpable and commonly injection molded in a closed process; HCR is millable and often compression molded, transfer molded or extruded. Geometry, volume and validation needs determine the better route.

Can LSR produce thin or detailed parts?

LSR is frequently selected for thin sections and fine detail, but achievable geometry depends on material flow, tooling, venting and the specified tolerance.

Is post-curing always required?

Not always. Post-cure decisions depend on the compound, intended use, performance targets and customer specification. It should be defined during material review.

What files should engineering review?

Provide STEP or STP files when available, plus a dimensioned PDF, material requirements, annual volume and the assembly or service conditions.

START A MATERIAL REVIEW

Send Your Drawing and Service Conditions

Tell us what the component must do, where it operates and which material evidence is required. Our team will review the material route, manufacturing process and assumptions that need confirmation.

Recommended information: STEP/STP or PDF drawing, hardness, color, service temperature, media exposure, annual quantity, target market and required standards.

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